Samsung Foundry Roadmap: EUV-Based 7LPP for 2018, 3 nm Incoming

Samsung Foundry this week updated its fabrication technology roadmap, introducing a number of changes and announcing the first details about its 3 nm manufacturing process that is several years away. The company also reiterated plans to start risk production of chips using its 7LPP process technology and extreme ultraviolet lithography (EUVL) later this year.

Samsung is accelerating its foundry roadmap in a bid to not only keep up with rivals in the foundry industry, but also to enable its SoCs to take advantage of the leading-edge process technologies and offer higher performance or lower power consumption than competing chips. Higher performance and/or lower power allows Samsung to build better mobile devices, such as smartphones, which are the company’s bread and butter. Therefore, being a vertically-integrated company, it makes a great sense for Samsung to stay ahead of any other maker of semiconductors.

7LPP on Track, 5LPP/6LPP Vanish, 5LPE Introduced

Samsung has previously announced plans to start risk production of chips using its 7LPP (7 nm low power plus) process technology and EUVL tools in 2018, and this target remains unchanged. What remains to be seen is when exactly Samsung starts high-volume manufacturing (HVM) of chips using this tech and ASML’s Twinscan NXE equipment. Since the company can offset the high initial costs of chips made on this process by selling complete smartphones (this is where Samsung’s vertical integration starts to pay off), it can kick off HVM of SoCs for the next generation Galaxy S smartphones using its latest fabrication process just months after it starts risk production using 7LPP. What is noteworthy is that Samsung admits that 7LPP IP blocks required for various chips will be ready only by the first half of 2019, so the tech is not ready for prime time just now (but could be ready for Samsung’s own SoCs), pending what smartphone Samsung intends to launch in 1H 2019.

Last year Samsung said that its 7LPP manufacturing technology will be followed up by 5LPP and 6LPP in 2019 (risk production). The new roadmap does not mention either processes, but introduces the 5LPE (5 nm low power early) that promises to “allow greater area scaling and ultra-low power benefits” when compared to 7LPP. It is unclear when Samsung plans to start using 5LPE for commercial products, but since it is set to replace 7LPP, expect the tech to be ready for risk production in 2019.

4LPE/4LPP to Retain FinFETs

Samsung's foundry update also laid out the company's plans for more advanced fabrication technologies that they plan to use in the coming years. As it appears, Samsung has decided to prolong the usage of FinFET transistors for leading-edge manufacturing processes. Last year Samsung planned to introduce gate-all-round FETs (GAAFETs) with its 4LPP node in 2020, but the plans have changed since then.

Samsung will have two 4 nm process technologies instead of one — 4LPE and 4LPP. Both will be based on proven FinFETs and usage of this transistor structure is expected to allow timely ramp-up to the stable yield level. Meanwhile, the manufacturer claims that their 4 nm nodes will enable higher performance and geometry scaling when compared to the 5LPE, but is not elaborating beyond that (in fact, even the key differences between the three technologies are unclear). Furthermore, Samsung claims that 4LPE/4LPP will enable easy migration from 5LPE, but is not providing any details.

It is unclear when Samsung plans to start risk production and volume production using its 4LPE and 4LPP process technologies, but if everything goes in accordance with the company’s current process technology cadence, expect Samsung’s 4LPE/4LPP nodes to be used for HVM in the early 2020s.

3 nm to Use GAAFETs

The most advanced process technologies that Samsung announced this week are the 3GAAE/GAAP (3nm gate-all-around early/plus). Both will rely on Samsung’s own GAAFET implementation that the company calls MBCFET (multi-bridge-channel FETs), but again, Samsung is not elaborating on any details. The only thing that it does say is that the MBCFET has been in development since 2002, so it will have taken the tech at least twenty years to get from an early concept to production.

MBCFETs are intended to enable Samsung to continue increasing transistor density while reducing power consumption and increasing the performance of its SoCs. Since the 3GAAE/GAAP technologies are three or four generations away, it is hard to make predictions about their actual benefits. What is safe to say is that the 3GAAE will be Samsung’s fifth-generation EUV process technology and therefore will extensively use appropriate tools. Therefore, the success of the EUV in general will have a clear impact on Samsung’s technologies several years down the road.

Related Reading

• Samsung’s 8LPP Process Technology Qualified, Ready for Production
• Samsung and TSMC Roadmaps: 8 and 6 nm Added, Looking at 22ULP and 12FFC
• TSMC Details 5 nm Process Tech: Aggressive Scaling, But Thin Power and Performance Gains
• Intel Delays Mass Production of 10 nm CPUs to 2019
• TSMC Kicks Off Volume Production of 7nm Chips
• TSMC Starts to Build Fab 18: 5 nm, Volume Production in Early 2020

Sources: Samsung, EETimes